25-C Ridge Rd – Greenbelt, MD, 20770  ......................................... TEL.: 301- 486-4531 (H) & 301-902-4943 (W)
Email: aymanmalash@prodigy.net  ................................................... Web: http://www.eng.morgan.edu/~amalash

OBJECTIVE: Opportunity in industry with a progressive dynamic company that needs and appreciates results oriented towards an industrial/mechanical engineer, with hands on manufacturing experience.

EDUCATION

Engineer In Training Certificate (EIT) ................................................................................. July,2001            State of Maryland,

• Masters of Engineering, Industrial/ Engineering ................................................................... May, 2000               Morgan State University, Baltimore, MD                                                                                                                   Area of concentration: Design of Experiments – Reliability (4.0/4.0 G.P.A)

• Bachelor of Applied Science, Mechanical Engineering ......................................................... May, 1992             Zagazig University, Egypt (3.46/4.0 G.P.A)

Swales Aerospace, Beltsville, MD  03/01-present
Product Engineer

• Managed several two-phase heat pipe and loop heat pipes for aerospace programs through the product cycle, under the supervision of program manager.
• Developed and maintained design and manufacturing schedules, work flow, and priority assignments to meet program requirements and budget.
• Prepared test plans per customer’s specifications, technical reports, travellers, work instructions, End item Data Packages, and assisted in development of ISO 9000 procedures.
• Procured and tracked all materials, worked closely with customers and vendors to ensure timely deliveries.
• Layout, designed, and reviewed of tooling and detail mechanical assemblies.

• Planned and designed HVAC, plumbing, and fire protection systems.
• Prepared and developed design calculations construction drawings and specifications,
• Prepared cost estimates, field investigations, and technical reports.
• Applied Codes and Standards such as: IMC, NSPC, NPFA, BOCA, ASHREA, etc.

• Developed test reports in compliance with GMP to ensure specifications were met.
• Analyzed processes to maintain quality and efficiency.
• Reduced reject rate through proper calibration of tools and attention to details.
• Proficient use of: precision measuring tools, optical comparator and CMM machines.

• Scheduled the production and initiated the material acquisition requests.
• Supervised a crew of six machinists in fast paced environment.
• Managed time efficiency and increased production through employee training.
• Created processes to track material and efficiency of production.

• Participated in a project for Black & Decker utilizing the Experimental Design by Taguchi’s method.
• Researched environmental issues in the design process (Design for Environment).
• Researched special metal forming operations for the Duralumin alloy (Al-Cu-Mg) used in many military specifications.
• Designed complete set of cams for bar feeding machines operation.

• Good knowledge of: Microsoft Office 2000 (Word, Excel, Power Point), AutoCad R14/2000, Pro/E 2000i, Visual Manufacturing, HAP (Energy Simulation), Maestro (Rapid Prototyping), Arena (Simulation), SPC, Minitab R12, Statgraphics (Statistics and Quality Control), Microsoft Project.

• Engineering Scholarship, Morgan State University, spring-fall 1999, and spring 2000.
• Academic Outstanding award, Zagazig University, for four years.
• Member, Egyptian Syndicate of Engineers (ESE) (since 1992).

• US citizen.
• Bilingual: Arabic.
• Available to relocate.
• Interest in reading and research.
• Good organizational, analytical, and problem solving skills.